deep drawing stamping die

deep drawing stamping die

Deep drawing

Deep drawing is a metal forming operation performed on sheet metal, by pinning down the edges of the sheet metal blank and then forcing the middle section into a die by using a punch. This action forces the center of the blank to stretch and to take the shape of the punch and corresponding die, forming a drawn part. A drawn part is considered to be deep drawn, when the depth of the part exceeds the smallest dimension of the opening. These deep drawn parts can be rectangular, square, circular, or any cross section desired. Deep drawn parts are used in various industries and applications, including utensils, aircraft components, and automotive body parts.

JR deep drawing part

World Class Deep Drawn Metal Stampings

Shenzhen jiarun precision stamping mould CO,LTD specializes in producing world class deep drawn metal stampings, progressive die stampings, and value added assembly solutions.

Engineering (VA/VE) solutions for our metal stampings customers. We are oft Our engineers focus on providing Value Added and Value en able to convert more expensive screw machine, die cast, and powdered metal processes to a more cost effective deep draw metal stamping, progressive die stamping, or a combination. In many projects we can combine parts into a single deep drawn part, increasing part strength and reducing cost and labor.

At JR metal stamping , we utilize our deep draw capabilities to serve the automotive industry in braking, oxygen sensor, fuel delivery, air bag, bayonet socket, and sensor markets. Our non-automotive deep draw metal stamping capabilities serve the lock hardware, compressor, appliance, fire prevention, medical, pharmaceutical, and plumbing markets.

Deep Draw Capabilities

At JR metal stamping we have over 14 years of experience in deep drawn stamping. Making use of the latest equipment and tooling technology, our experience and capabilities in deep drawn stampings is unmatched in the industry.

Our areas of expertise include:

Deep drawn metal stampings

Aluminum stamping

Stainless steel stamping

Copper stamping

Progressive die stamping

Deep Draw Metal Stampings

JR metal stamping is a world class manufacturer of deep draw metal stampings. We utilize our state of the art capabilities of producing deep drawn metal stampings to serve countless industries, producing deep drawn parts for the automotive, lock hardware, compressor, appliance, fire prevention, pharmaceutical, HVAC, plumbing markets, and more.

With over 14 years’ experience and production facilities around the globe, JR is the first leading provider of custom deep drawn metal stampings.

Advantages of Deep Drawn Parts

The deep drawn metal stamping process gives deep drawn parts numerous advantages over traditionally machined, cast, or molded parts. Deep drawn stamping can reduce costs, reduce waste, lower assembly costs and time, and improve metal structure to produce a stronger finished part.

Deep drawn metal parts provide a net shape that minimizes waste. This means your part uses the minimum amount of metal required to deep draw the part, and you aren’t wasting money on metal that’s tossed in the scrap bin.

At JR metal stamping , we are often able to engineer our deep drawn stampings in a way that combines several parts into a single high quality, custom engineered deep drawn metal stamping. In addition to increasing the strength and performance of the part by work hardening, the deep drawn metal stamping process also reduces assembly time and cost by producing a press complete component.

Processes deep drawn metal stamping can replace:

Machining

Screw machining

Cold heating

Die casting

Investment casting

Metal injection molding

Metals Used in Deep Drawn Stampings

JR metal stamping’s decades of deep draw stamping expertise and state of the art facilities allow us to produce custom deep drawn stampings in nearly any common deep drawn metal type, and the capability and experience to work with less common grades to fit your deep drawn part’s specific needs as well.

Among the common metals JR metal stamping works with in the deep drawn stamping process are:

Stainless steel

Low carbon steel

Aluminum

Copper

Brass

Bronze

Inconel

Deep Drawn Stampings Design Assistance

Our engineers are experts at the deep draw stamping design process. Making use of state-of-the-art metal forming simulation software and decades of experience, we can show you how a deep drawn metal stamping can be used to efficiently produce your part. Our engineers have worked on hundreds of deep drawn stamping projects. From combining multiple component parts and processes into a single deep drawn stamping to reverse engineering existing parts, our skilled staff is here to help.

Whether you have a completed drawing ready for production or just a napkin sketch, we can help you to get a manufacturable deep drawn metal stamping part at the lowest cost and still meet the most exacting specifications.

The characteristics, benefits and challenges listed above should be considered from the perspective of a stamping company. To assure you match the right grade for your application please consult a metallurgist or conduct your own research before choosing a grade of steel.

Deep Drawn Aluminum

JR metal stamping has over 14 years of experience in producing world class deep drawn stampings in a variety of metals, including aluminum stamping. Each type of metal has its own characteristics that affect the deep drawing process, and it’s important to find a deep drawing provider who has experience in the metal needed for your part.

JR metal stamping produces the highest quality deep drawn aluminum stampings in the industry. We are familiar with the characteristics and particular challenge of deep drawing aluminum, and our engineers have decades of experience to draw on from hundreds of deep drawn aluminum stamping projects.

Deep Drawn Stainless Steel

JR metal stamping is the firstly leading provider of deep drawn stainless steel stampings. With decades of expertise in deep drawing and an in-depth knowledge of how each type of metal affects the deep drawing process, JR is the supplier of choice to some of the world’s most recognized manufacturers.

Like all metals, stainless steel stampings have their own particular characteristics, benefits, and deep drawing challenges. When seeking a deep drawn stainless steel stamping manufacturer, it is vital that you explore their experience and expertise in stainless steel stamping in particular. Stainless steel stamping can be substantially different from deep drawing other metals.

Deep Drawn Copper

JR metal stamping 's decades of deep drawn stamping experience has led to an unmatched expertise in stamping nearly every kind of metal, including deep drawn copper stampings. Each type of metal has its own characteristics that can affect and alter the deep drawing process, which makes it important to find a deep drawing manufacturer who is experienced in the metal needed for your part.

JR metal stamping 's engineers are experts at forming copper stampings to the most exacting specifications and are familiar with the particular challenges that a stamping manufacturer faces when working with deep drawn copper stampings. With decades of experience, global production facilities, and millions of deep drawn copper stampings produced every year, JR is the supplier of choice for deep drawn stampings.

techgnology

JR metal stamping produces a wide array of custom deep drawn components. We have the capability to draw components to an overall length of 200mm and to accommodate raw material thickness from.0.2mm to 4mm

Deep Draw metal forming is a complex process in which flat, sheet steel is formed into simple or more complex components. A circle or disc of sheet metal is first blanked from the coiled stock in the first station of the die. Then the flat blank is cupped around the nose of a punch and pressed into a die to form a cup. During the drawing process, the metal is formed under pressure. Forces of tension (in the steel wall) and compression (in the shell flange) are induced as the steel is stretched by the “nose” of the punch into the die. These forces tend to thin the shell wall and thicken the shell flange. Depending on the length to diameter ratio, several draws may be required to create the basic shape of the part. In the drawing process several stepped diameters may also be created in the part. A wide variety of in-die stations can be developed to provide additional features. These additional features may include: coining, bottom piercing, multiple side piercing, extruding, embossing, marking, burnishing, ironing, chamfering, flange forming, shaped flange trimming, beading, reverse drawing, and rib forming. Please contact a JR sales engineer to discuss your component design needs.

Industries

Metal stamping is one of the largest industries in the China . In annual GDP, metal stamping nearly surpasses the all other hardware industries combined. There are metal stamping facilities in all the China and stamped metal components are used in everything from automobiles to architecture to appliances.

Industries Served

JR metal stamping is a leader in the metal stamping industry, producing deep drawn metal stampings for customers in broad spectrum of industries around the world. With global production facilities and expert engineers with decades of experience, we have cultivated a deep understanding of the intricacies and demands of every industry that utilizes metal stampings in their products.

Industries for which JR provides metal stamping services include:

Automotive

Lock Hardware

Power Storage

Computer

Plumbing

Builder's Hardware

Power Tools

Small Engine

Office Furniture

Indoor Lighting

Appliances

Lawn Equipment

Fire Protection

Electronics

...many others.

If you have industry-specific metal stamping needs, please contact JR to learn more about our experience in your industry and how we can produce the highest quality deep drawn parts for your products.

Our advantages:

1) Small orders or samples are available

2) Prompt reply and the experienced engineers to trackall the process

3) Team work to confirm everything runs smoothly

4) Dedicated staff consist of specialized sales andhighly skilled engineers

5) Special engineers to inspect the whole production